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What is Fusion Embroidery?
- A cost saving alternative to "direct embroidery" combining embroidery
and thermoplastic heat seal adhesives.
What are the Fusion Embroidery advantages?
- The embroidery is not embroidered onto the finished item allowing for
maximum quality and detail.
- Fusion embroidery does not penetrate the item leaving stitches or
backings on the underside of the item.
- Fusion embroidery pricing is based on a size area rather than stitch
count.
- There are no stitch count limitations.
- Fusion embroidery is flexible regarding the location of the embroidery.
Basically, fusion embroidery can be positioned on most areas of the item.
Why is Fusion Embroidery less expensive?
- The labor time involved in the Fusion Embroidery process is considerably
less than direct embroidery.
Is Fusion Embroidery real embroidery?
- Yes, the same machines, threads, bobbins, and backings that produce
direct embroidery are used in producing Fusion Embroidery.
Will Fusion Embroidery stay permanently on
the item?
- Yes. We use the most advanced thermoplastic backings allowing for
permanence on the item.
- We also perform wash tests on production samples to ensure permanence.
This image shows an example of Fusion Embroidery verses Direct Embroidery
using the same logo.

More examples showing the Fusion embroidery process (Click photo to
enlarge):

Item: PFRB-300
Item: TOL-400-3F-HG

Item: BCT-200
Item: PolarScarf-100


Item: BA3P-200
Item: FuzzScarf-400

Item: LTWE-400
Item: SDC-3000

Item: CSTK-200
Item: Mascot Mitten

Item: FSC-100
Item: FleeceBC-100
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